i've increased the ohm values as follows:
brake = 150 ohms = 24volts/150ohms=.16ampsX24volts=3.84watts
motor = 515 ohms = 24volts/515ohms=.04ampsX24volts=1.11watts
i'm now using larger cylindrical ceramic resistors w/higher watt ratings
resistors are now staying cool
concerned power to motor (1.11watts) is low & will not raise 150-200lbs screen

to control the controller with arduino, seems i must bypass the joystick connector
where d manual?

thanks captain jake for teaching me about resistance - i finally have an idea on what they do :)

On Thu, Jul 16, 2015 at 9:04 AM, Robert Benson <sf99er@gmail.com> wrote:
aha. thank you for the invaluable lesson on resistance.
the relationship between volt/ohm=amp has escaped me until not.
in ohm's law: v=i*r, the i often confuses me.

maybe only one controller per motor will be suitable but ultimately we will want to drive it with dmx(arduino), me thinks

oh, the brake's 100ohm(5w) resistor got hot fast when the wheel started spinning. the motor's resistor did not.

On Thu, Jul 16, 2015 at 1:51 AM, Jake <jake@spaz.org> wrote:
if you put a 1 ohm resistance, you will just blow up the resistor.

24 volts divided by 1 ohm = 24 amps
24 volts times 24 amps = 576 watts

you need to find the highest number of ohms that will still cause the motor controller to not give you an error.  Lets say you find that a 100 ohm resistor (in place of the missing motor) causes the controller to be OK.  When you move the joystick, and it tries to turn the fake motor, it will give it up to 24volts.  But it's a 100 ohm resistor.

24v / 100 ohm = 0.24 amps
24v * 0.25 amps = 5.76 watts

if it works with a 100 ohm, you should use that.  5.76 watts is reasonable.  576 watts is most of a horsepower and is not reasonable.
5
in case you're not confused i'll tell you this:  the power a motor consumes (from a fixed voltage source for example) depends on the amount of force it's putting out.

So if you have a motor just spinning a wheel in the air it doesn't take as much power as if you're making it grind grain, or push a fat person up a steep incline.  The ohms you measure when you use a multimeter on the stopped motor correspond to its MAXIMUM power, basically.

so if you stopped the motor and applied 24v, 576 watts would flow through it and heat it up pretty fast.  But if you let it spin freely in the air, its effective impedance would be much higher than 1 ohm!

as for how to isolate the motors for different jobs.. we can read the manual on the control box and adjust the settings, or just hook up the computer control and let it do all the work.  I don't know though.

-jake


On Thu, 16 Jul 2015, Robert Benson wrote:

i'm such an idiot. when i checked the motor resistance, i checked the controller's motor circuit resistance. the actual motor resistance is 1 ohm.

however, even idiots get lucky...the motor worked with 100ohm. having realized the above, i will not power it again until i find a 1ohm resistor.

for the record, moving the joystick in any direction moves the wheel in some way. so how do we isolate the motors for different jobs?

On Thu, Jul 16, 2015 at 12:49 AM, Jake <jake@spaz.org> wrote:
      what do you mean both motors

      you only have one motor last i checked.

      On Thu, 16 Jul 2015, Robert Benson wrote:

            my ohmmeter had a "k" in front of the ohm symbol when it read 150 k ; not a M or just the ohm symbol.

            datasheet i posted earlier seemed to suggest the motor is 120V while the brake solenoid is 24V

            both motors read 150kiloohm :/

            On Wed, Jul 15, 2015 at 11:45 PM, Robert Benson <sf99er@gmail.com> wrote:
                  gonna have to have a high wattage rating, huh?

            On Wed, Jul 15, 2015 at 11:41 PM, Robert Benson <sf99er@gmail.com> wrote:
                  150k says the motor


            on hunt for same

            On Wed, Jul 15, 2015 at 11:30 PM, Jake <jake@spaz.org> wrote:
                  a wire jumper is approximately zero ohms, which will destroy stuff when power flows through it.

                  the motor controller is complaining because it sees infinity ohms across the missing motor's terminals.  So just like the brake, the
                  solution is to put a resistor across the missing motor's terminals.

                  if we want more than one motor, we can just put the other motor on the missing connector and use the one controller to control both
            motors.

                  if we need more than two motors, we can use relays or switches with the same controller, or we could get more controllers.  But lets
            start
                  with one or two motors.

                  -jake

                  On Wed, 15 Jul 2015, Robert Benson wrote:

                        agreed

                        i was thinking that since controller still said check right motor connector after i crossed the brake terminals w/resistor that
                        i needed to jump it. when i jumped
                        them the check right motor code went out which seemed to indicate the error was corrected. luckily i had to hold the jump wire &
                        resistors against the contacts so i
                        noticed the heat immediately after touching the joystick and cut the power. check right brake code has returned as before.

                        maybe building a 120vac/24vdc controller would be better...we probably want four or more of these puppies for the lighting
                        trusses

                        On Wed, Jul 15, 2015 at 11:00 PM, Jake <jake@spaz.org> wrote:
                              you should not short out stuff with even a thin wire.

                              you are going to destroy the motor controller if you continue on this path

                              what are you thinking?  do not short out the motor terminals.

                              On Wed, 15 Jul 2015, Robert Benson wrote:

                                    connected a thin wire across motor side of connector (while 110ohm across brake side) and got movement but wire got
                        real hot...too scared
                                    i'll damage the controller
                                    right now to try a bigger gauge

                                    On Wed, Jul 15, 2015 at 10:26 PM, Robert Benson <sf99er@gmail.com> wrote:
                                          connected 110ohm across brake terminals but no worky

                                    On Wed, Jul 15, 2015 at 9:44 PM, Jake <jake@spaz.org> wrote:
                                          should be fine

                                          On Wed, 15 Jul 2015, Robert Benson wrote:

                                                might have to upgrade the roomba motor & controller to hit mice

                                                will 150ohms be too much/work/hurt anything? i found a 100ohm 5w & 50ohm ?w i plan on running in series
                                                if i dont find a more suitable value


                                                On Wed, Jul 15, 2015 at 8:21 PM, Patrik D'haeseleer <patrikd@gmail.com> wrote:

                                                      On Jul 15, 2015 6:05 PM, "Jake" <jake@spaz.org> wrote:


                                                            if you want to play with robots i have plenty, like roombas which won't break
                                                            your legs running you over.


                                                Roomba + tazer = no more mouse problems!

                                                Patrik